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SA300L圓柱度儀技術(shù)方案 Technical Proposal of SA300L Cylindricity

專注精密測量行業(yè)20年!Focus on R&D of precision measurement instruments since 1999, 通過ISO9001:2000國際質(zhì)量體系認證;ISO9001:2000?qualified 通過高新技術(shù)企業(yè)認證;High and new technology enterprise qualified 圓度儀國家標準的起草單位;National standard participant of roundness meter 通過出口歐盟CE認證;CE Certificated 產(chǎn)品多樣化:可根據(jù)客戶需要訂做;Wide-variety Product, and customizable

詳情介紹

專注精密測量行業(yè)20年!Focus on R&D of precision measurement instruments since 1999,

通過ISO9001:2000國際質(zhì)量體系認證;ISO9001:2000 qualified

通過高新技術(shù)企業(yè)認證;High and new technology enterprise qualified

圓度儀國家標準的起草單位;National standard participant of roundness meter

通過出口歐盟CE認證;CE Certificated

產(chǎn)品多樣化:可根據(jù)客戶需要訂做;Wide-variety Product, and customizable

儀器測量原理Measurement Principle

采用半徑測量法,工件旋轉(zhuǎn)式。采用高精度氣浮主軸作為基準;運用進口精密圓光柵、精密電感位移傳感器和計算機組成。對被測工件進行計量角度、徑向位移量,保證測量工件的角位移、徑向值的精確度;測量軟件采用基于中文版Windows操作系統(tǒng)平臺的CA系統(tǒng)測量軟件,完成數(shù)據(jù)采集、數(shù)據(jù)處理及打印輸出等工作。

● Roundness and Cylindricity Measurements

● Workpiece rotation

● High precision air floating spindle 

● Advanced computer, imported encoder ,accuracy inductive transducer

● Windows based software for data acquisition, process and printing.

 

測量功能Main Function

圓柱度儀、圓度、直線度、同軸度、同心度、跳動量、垂直度、平行度、平面度、壁厚差,錐度對稱度,表面波紋度(Wc、Wp、Wv、Wt、Wa、Wq)、頻譜分析、波高分析等。

圓度評定方式(4種):zui小區(qū)域法、zui小二乘法、zui小外接圓法、zui大內(nèi)切圓

圓度濾波方式:1、1-500、1-150、1-50、1-15、15-500

波紋度濾波方式:3-16、3-17、15-500、17-100

濾波形式:高斯(ISO標準)

Roundness, coaxiality, concentricity, pulsation, verticality, parallelism, flatness, surface waviness (Wc, Wp, Wv, Wt, Wa, Wq), spectrum analysis, wave height analysis, etc.

Roundness evaluation methods (4 kinds): minimum area method, least square method, minimum circumscribed circle method, maximum tangent circle method

Roundness filter gear: 1、1-500、1-150、1-50、1-15、15-500

Wave filtering methods: 3-16, 3-17, 15-500, 17-100

Filtering Form: Gauss (ISO Standard)

技術(shù)參數(shù)Main Parameters

項目  Item 參數(shù) Parameter
測量范圍 zui大直徑 Ф420mm
measuring range Max. dia.
  zui小內(nèi)徑 ф5mm
  Min. inner dia
  zui大高度 450mm
  Max height
主軸精度 徑向誤差 ±(0.025+5H/10000)μm
Spindle accuracy Radial error
  軸向誤差 ±(0.025+6X/10000)μm
  Axial error
回轉(zhuǎn)軸線與Z軸導(dǎo)軌平行度 2μm/300mm(母線基準)
Parallelism between Rotary Axis and Z-Axis Guideway
工作臺 臺面直徑Table dia. Φ200mm
Workbench 回轉(zhuǎn)直徑Rotation dia. Φ420mm
  承載重量Load Wt. 30Kg
  調(diào)整范圍 調(diào)偏心±2mm ; 調(diào)水平±1°
  Adjustment range Adjust the eccentricity ±2mm; adjust the level ±1°
  旋轉(zhuǎn)速度spinning speed 0-12 rpm
立柱 直線度(窄范圍) 0.35μm /100mm
直線度(全范圍) 0.8μm /300mm
產(chǎn)地Origin 美國MicroE (America)分辨率0.1μm
運動方式 電動/自動接觸
水平臂 水平移動距離 160mm
Horizontal arm Horizontal moving distance
  移動速度Moving speed 0.5-6mm/s 或手動 0.5-6mm/s or manual
  產(chǎn)地Origin 美國MicroE (America)分辨率0.1μm
  運動方式 手動/自動接觸
傳感器 量程range 500μm (半徑差 500μm (radius difference)
sensor 分辨率Resolution 0.005μm
  測針形狀 φ2mm寶石球測頭(有更多直徑可選擇)
  Stylus shape φ2mmRuby tip (φ1mm、φ0.5mmoptional)
  測力 1-12g
  Force measurement
數(shù)據(jù)采集 進口光柵8192/
Data acquisition Imported grating 8192 points/cycle
放大倍率 任意至zui大20萬倍
Magnification Arbitrary to maximum 200,000 times
氣源壓力Air Source 0.45~0.80Mpa
氣源流量Air consumption ≥0.2 m³/min
電源Power AC 220V±10%  50Hz
環(huán)境要求Environmental conditions 溫度(T):10~30℃;相對濕度(RH):<85%

技術(shù)亮點Technical highlights

采用高精密氣浮主軸,永不磨損,保持長久精度

High-precision air-floating spindle, never wear, long-term accuracy

數(shù)據(jù)采集運用進口精密圓光柵、準確度高,穩(wěn)定性好

Data acquisition by high precision encoder with high accuracy and good stability

部分圓弧亦可測量處理

Part of the arc can also be measured and processed

自動識別輪廓間斷,自動或手動剔除功能

Automatic identification of contour discontinuities, with automatic or manual elimination function

軟件支持中英文一鍵切換  

Software supports one-click switching between Chinese and English

支持winXP、win7系統(tǒng)   

Support winXP, win7 system

設(shè)備尺寸Equipment size

產(chǎn)品(Product)

包裝(Packing)

總重量

(Wt.kg)

體積

CBM m³)

Lx

Ly

Lz

Wt(kg)

Lx

Ly

Lz

Wt(kg)

960

650

1550

240

1000

750

1650

50

290

1.23

使用要求Usage requirement

空壓機氣源壓力:0.45~0.80Mpa    Air supply: 0.45~0.80Mpa

空壓機氣源流量:≥0.2m3/min      Air flux: ≥0.2 m³/min

功率需求:約500W;交流220V±10%,50Hz   Power supply: AC 220V±10%  50Hz

環(huán)境要求:溫度:10~30℃;相對濕度:<85%

Environment requirements: Temperature: 10~30℃; RH: <85%

安裝地點無明顯振源    No obvious vibration

單獨地線  Separated ground wire

主要配置Main configuration

安裝、驗收

1、安裝與培訓(xùn)

1.1我公司負責(zé)在用戶現(xiàn)場對設(shè)備行進安裝和調(diào)試;

Supplier is responsible for Installation and testing on user site.

1.2在設(shè)備安裝調(diào)試時對買方技術(shù)人員進行理論、實際操作及維修等培訓(xùn),使用戶技術(shù)人員掌握設(shè)備操作,能熟練使用設(shè)備進行檢定工作,保證設(shè)備正常運行并能排除設(shè)備的一般故障和特殊保養(yǎng)。. 

The user will be trained in theory, operation and maintenance during installation, to that the user could operate the equipment skillful, and could solve the general trouble and make routine maintenance. 

2、驗收

2.1驗收標準:按現(xiàn)行國家檢定規(guī)程以及合同技術(shù)協(xié)議為準。

Acceptance criteria: According to the current national verification procedure and the technical agreement of the contract.

2.2驗收項目:核對該設(shè)備的供貨清單,如有漏項和短缺,我司負責(zé)免費補齊。

Acceptance items: check the supply list of the equipment. If there are any missing items or shortages, our company will make up for them free of charge.

售后服務(wù)

質(zhì)保期:設(shè)備安裝驗收合格之日起12個月內(nèi),但不超過發(fā)貨之日起15個月。

Warranty period: 12 months from the date of equipment installation and acceptance, but not more than 15 months from the date of shipment.

質(zhì)保期內(nèi):實行“三包”政策,公司負責(zé)為用戶免費提供計量測試技術(shù)咨詢服務(wù)。

Warranty period: Three guarantees, meanwhile providing free testing or technology consulting

質(zhì)保期外:我公司提供終身優(yōu)惠服務(wù)和技術(shù)支持,設(shè)備出現(xiàn)故障需要修理時,所換零件按成本價收取。我司有備品備件庫,終身負責(zé)為用戶以成本價提供備品備件服務(wù)。

After warranty: Providing service and support for life, and spare part with the best price, and if hardware support, the software updating free of charge.

服務(wù)響應(yīng)時間:接到故障請求電話后,2小時內(nèi)回應(yīng),我司通過電話、微信或郵件的方式指導(dǎo)買方排除故障;若故障仍不能排除,將在72小時內(nèi)派技術(shù)人員上門解決問題。

Service response time: within 5 hours upon receipt of the fault request call, our company will guide the buyer to troubleshoot the fault by phone, WeChat or email. If the fault cannot be removed, technicians will be sent to solve the problem within 72 hours.

 

 

 

 

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