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圓度儀技術(shù)方案CA-100AE Technical Proposal Roundness

專注精密測(cè)量行業(yè)20年!Focus on R&D of precision measurement instruments since 1999, 通過(guò)ISO9001:2000國(guó)際質(zhì)量體系認(rèn)證;ISO9001:2015 qualified 通過(guò)高新技術(shù)企業(yè)認(rèn)證;High and new technology enterprise qualified 圓度儀國(guó)家標(biāo)準(zhǔn)的起草單位;National standard participant of roundness meter 通過(guò)出口歐盟CE認(rèn)證;CE Certificated 產(chǎn)品多樣化:可根據(jù)客戶需要訂做;Wide-variety Product, and customizable

詳情介紹

專注精密測(cè)量行業(yè)20年!Focus on R&D of precision measurement instruments since 1999,

通過(guò)ISO9001:2000國(guó)際質(zhì)量體系認(rèn)證;ISO9001:2015 qualified

通過(guò)高新技術(shù)企業(yè)認(rèn)證;High and new technology enterprise qualified

圓度儀國(guó)家標(biāo)準(zhǔn)的起草單位;National standard participant of roundness meter

通過(guò)出口歐盟CE認(rèn)證;CE Certificated

產(chǎn)品多樣化:可根據(jù)客戶需要訂做;Wide-variety Product, and customizable

(圖片樣式僅供參考,2022年會(huì)發(fā)貨新款樣式)

儀器測(cè)量原理Measurement Principle

采用半徑測(cè)量法,工件旋轉(zhuǎn)式。運(yùn)用高精度氣浮主軸作為基準(zhǔn);采用精密圓光柵、精密電感位移傳感器和計(jì)算機(jī)組成。對(duì)被測(cè)工件進(jìn)行計(jì)量角度、徑向位移量,保證測(cè)量工件的角位移、徑向值的精確度;測(cè)量軟件采用基于中文版Windows操作系統(tǒng)平臺(tái)的DTP系統(tǒng)測(cè)量軟件,完成數(shù)據(jù)采集、數(shù)據(jù)處理及打印輸出等工作。

● Radium measurement

● Workpiece rotation

● High precision air floating spindle 

● Advanced computer, imported encoder ,accuracy inductive transducer

● Windows based software for data acquisition, process and printing.

測(cè)量功能Main Function

圓度、同軸度、同心度、跳動(dòng)量、垂直度、平行度、平面度、表面波紋度(Wc、Wp、Wv、Wt、Wa、Wq)、頻譜分析、波高分析等。

圓度評(píng)定方式(4種):zui小區(qū)域法、zui小二乘法、zui小外接圓法、zui大內(nèi)切圓

圓度濾波方式:1、1-500、1-150、1-50、1-15、

波紋度濾波方式:3-16、3-17、15-500、17-100

濾波形式:高斯(ISO標(biāo)準(zhǔn))

● Roundness of ring shape components.

● Surface Waviness (Wc, Wv, Wt, Wa, Wq) ,

● Power Spectrum Analysis,

● Wave Height Analysis,

● Concentricity ,Coaxiality, Squareness, Parallelism, Flatness etc.

Assessment methods: LSC、MZC、MIC、MCC

Filtering Band: 1-500、1-150、1-50、1-15、3-16、3-17、15-500、17-100

Filter Method: Gaussian (ISO Standard)

技術(shù)參數(shù)Main Parameters

項(xiàng)目  Item 參數(shù) Parameter
測(cè)量范圍
measuring range
zui大直徑 ф180mm(可擴(kuò)展)
Max. dia.
zui小內(nèi)徑 ф5mm
Min. inner dia.
zui大高度 420mm
Max height
主軸精度
Spindle accuracy
徑向誤差 ±(0.025+5H/10000)μm
Radial error
軸向誤差 ±(0.02+6X/10000)μm
Axial error
工作臺(tái)
Workbench
臺(tái)面直徑Table dia. φ180mm
回轉(zhuǎn)直徑Rotation dia. φ300mm
承載重量Load Wt. 25Kg
調(diào)整范圍 調(diào)偏心±2mm ; 調(diào)水平±1°
Adjustment range Adjust the eccentricity ±2mm; adjust the level ±1°
旋轉(zhuǎn)速度Rotation Speed 0-12 rpm
水平臂
Horizontal arm
水平移動(dòng)距離 150mm
Horizontal moving distance
移動(dòng)速度Moving speed 0.5-6mm/s 或手動(dòng) 0.5-6mm/s or manual
傳感器
sensor
量程range 500μm (半徑差 500μm (radius difference)
分辨率Resolution 0.005μm
測(cè)針形狀 φ2mm寶石球測(cè)頭(有更多直徑可選擇)
Stylus shape φ2mmRuby tip (φ1mm、φ0.5mmoptional)
測(cè)力 1-12g
Meas. force
數(shù)據(jù)采集 進(jìn)口光柵7200點(diǎn)/
Data acquisition Imported grating7200 points/cycle
放大倍率 任意至zui大20萬(wàn)倍
Magnification Arbitrary to maximum 200,000 times
氣源壓力Air Source 0.45~0.80Mpa
氣源流量Air consumption ≥0.2 m³/min
電源Power AC 220V±10%  50Hz
環(huán)境要求Environmental conditions 溫度(T):10~30℃;相對(duì)濕度(RH):<85%

技術(shù)亮點(diǎn)Technical highlights

采用高精密氣浮主軸,永不磨損,保持長(zhǎng)久精度

High-precision air-floating spindle, never wear, long-term accuracy

數(shù)據(jù)采集運(yùn)用進(jìn)口精密圓光柵、準(zhǔn)確度高,穩(wěn)定性好

Data acquisition by high precision encoder with high accuracy and good stability

部分圓弧亦可測(cè)量處理

Part of the arc can also be measured and processed

自動(dòng)識(shí)別輪廓間斷,自動(dòng)或手動(dòng)剔除功能

Automatic identification of contour discontinuities, with automatic or manual elimination function

軟件支持中英文一鍵切換  

Software supports one-click switching between Chinese and English

支持winXP、win7系統(tǒng)   

Support winXP, win7 system

設(shè)備尺寸

 

產(chǎn)品(Product)

包裝(Packing)

總重量

(Wt.kg)

體積

CBM m³)

Lx

Ly

Lz

Wt(kg)

Lx

Ly

Lz

Wt(kg)

920

600

1600

240

1000

700

1700

50

290

1.2

使用要求Usage requirement

空壓機(jī)氣源壓力:0.45~0.80Mpa    Air supply: 0.45~0.80Mpa

空壓機(jī)氣源流量:≥0.2m3/min      Air flux: ≥0.2 m³/min

功率需求:約500W;交流220V±10%,50Hz   Power supply: AC 220V±10%  50Hz

環(huán)境要求:溫度:10~30℃;相對(duì)濕度:<85%

Environment requirements: Temperature: 10~30℃; RH: <85%

安裝地點(diǎn)無(wú)明顯振源    No obvious vibration

單獨(dú)地線  Separated grounding wire

主要配置Main configuration

部件名稱 項(xiàng)目名稱
Part Name Description
機(jī)械部分
Mechanical Part
主機(jī)儀器架 Host Stand  x1
大理石工作臺(tái)面 Granite table  x1
高精密氣浮主軸 High precision air bearing spindle x1
大理石立柱系統(tǒng)Column  x1
橫導(dǎo)軌移動(dòng)裝置Guide Rail x1
調(diào)心調(diào)平工作臺(tái)
Centering & Tilting
Adjustable Plate
臺(tái)面直徑Ф180mm、臺(tái)面高度50mm
Table diameter Ф180mm, table height 50mm
調(diào)整范圍:調(diào)偏心±2mm ; 調(diào)水平±1°
Adjustment range: Centering ±2mm; Tilting±1°
精密三爪卡盤
Precision Chuck 
外尺寸裝夾范圍:ф1 mm ~~ф81mm
Outer clamping range: ф1 mm ~~ф81mm
內(nèi)尺寸裝夾范圍:ф31 mm ~~~ф70 mm
Inner clamping range: ф31 mm ~~~ф70 mm
空氣過(guò)濾系統(tǒng) Air Filter System  x1
電器部分
Electrical Part
電器控制系統(tǒng)Electrical control system  x1
圓光柵編碼器Imported rotary encoder x1
電感傳感器Inductive sensor x1
電腦Computer x1
HP噴墨打印機(jī)HP Inkjet Printer x1
測(cè)量軟件Software  x1
標(biāo)準(zhǔn)件 標(biāo)準(zhǔn)玻璃半球Standard hemisphere  x1
Standard Parts 橢圓標(biāo)準(zhǔn)件  Elliptical standard        x1

 

安裝、驗(yàn)收

1、安裝與培訓(xùn)

1.1我公司負(fù)責(zé)在用戶現(xiàn)場(chǎng)對(duì)設(shè)備行進(jìn)安裝和調(diào)試;

Supplier is responsible for Installation and testing on user site.

1.2在設(shè)備安裝調(diào)試時(shí)對(duì)買方技術(shù)人員進(jìn)行理論、實(shí)際操作及維修等培訓(xùn),使用戶技術(shù)人員掌握設(shè)備操作,能熟練使用設(shè)備進(jìn)行檢定工作,保證設(shè)備正常運(yùn)行并能排除設(shè)備的一般故障和特殊保養(yǎng)。. 

The user will be trained in theory, operation and maintenance during installation, to that the user could operate the equipment skillful, and could solve the general trouble and make routine maintenance. 

2、驗(yàn)收

2.1驗(yàn)收標(biāo)準(zhǔn):按現(xiàn)行國(guó)家檢定規(guī)程以及合同技術(shù)協(xié)議為準(zhǔn)。

Acceptance criteria: According to the current national verification procedure and the technical agreement of the contract.

2.2驗(yàn)收項(xiàng)目:核對(duì)該設(shè)備的供貨清單,如有漏項(xiàng)和短缺,我司負(fù)責(zé)免費(fèi)補(bǔ)齊。

Acceptance items: check the supply list of the equipment. If there are any missing items or shortages, our company will make up for them free of charge.

售后服務(wù)

質(zhì)保期:設(shè)備安裝驗(yàn)收合格之日起12個(gè)月內(nèi),但不超過(guò)發(fā)貨之日起15個(gè)月。

Warranty period: 12 months from the date of equipment installation and acceptance, but not more than 15 months from the date of shipment.

質(zhì)保期內(nèi):實(shí)行“三包”政策,公司負(fù)責(zé)為用戶免費(fèi)提供計(jì)量測(cè)試技術(shù)咨詢服務(wù)。

Warranty period: Three guarantees, meanwhile providing free testing or technology consulting

質(zhì)保期外:我公司提供終身優(yōu)惠服務(wù)和技術(shù)支持,設(shè)備出現(xiàn)故障需要修理時(shí),所換零件按成本價(jià)收取。我司有備品備件庫(kù),終身負(fù)責(zé)為用戶以成本價(jià)提供備品備件服務(wù)。

After warranty: Providing service and support for life, and spare part with the best price, and if hardware support, the software updating free of charge.

服務(wù)響應(yīng)時(shí)間:接到故障請(qǐng)求電話后,5小時(shí)內(nèi)回應(yīng),我司通過(guò)電話、微信或郵件的方式指導(dǎo)買方排除故障;若故障仍不能排除,將在72小時(shí)內(nèi)派技術(shù)人員上門解決問(wèn)題。

Service response time: within 5 hours upon receipt of the fault request call, our company will guide the buyer to troubleshoot the fault by phone, WeChat or email. If the fault cannot be removed, technicians will be sent to solve the problem within 72 hours.

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